深圳电动伸缩门良心厂

铝塑泡罩包装机由于生产厂商的不同而存在着很多种形式，国内外产品的性能水平也存在着很大的差异，目前现有的铝塑泡罩包装机大体可以分为如下四类：滚筒连续式铝塑泡罩包装机（此种机型已逐步淘汰）、板滚连续式铝塑泡罩包装机、平板间歇式铝塑泡罩包装机、平板连续式铝塑泡罩包装机（此种机型尚未广泛使用）。

There are many kinds of forms of aluminum plastic blister packaging machine because of the different manufacturers. There are great differences in the performance level of domestic and foreign products. At present, the existing aluminum plastic blister packaging machines can be divided into four types as follows: roller continuous aluminum plastic blister packaging machine (this type of machine has been phased out), plate rolling continuous aluminum Plastic blister packaging machine, flat intermittent plastic blister packaging machine, flat continuous aluminum plastic blister packaging machine (which has not yet been widely used).

铝塑泡罩包装机可以按成型和热压封合方式来区分，成型分为滚筒式和平板式。平板式正压成型效果好于滚筒式真空成型；热合也分为滚筒式和平板式平板式热压封合效果好于滚筒式热压封合，而滚筒式热压封合在速度、可靠性等方面优于平板式热压封合。

The aluminum plastic blister packaging machine can be distinguished according to the forming and hot pressing sealing methods, and the forming process is divided into a roller type and a flat plate type. The plate type positive pressure molding is better than the drum type vacuum forming, and the heat sealing is also divided into the roller type and flat plate type plate type hot pressing sealing effect better than the drum type hot pressing sealing, while the roller type hot pressing sealing is superior to the plate type hot pressing sealing in the aspects of speed and reliability.

根据生产经验，发现铝塑泡罩包装机在使用中容易在泡罩成型、热压封合等方面出现问题，下面简要介绍如何解决这些问题。

According to the production experience, it is found that the aluminum plastic blister packaging machine is easy to be formed in the use of bubble cover, hot pressing and other problems. The following is a brief introduction to how to solve these problems.

１、  泡罩成型

1.

根据泡罩成型是ＰＶＣ薄膜（硬片）加热后通过模具并利用压缩空气或真空成型为所需要形状、大小的泡罩的原理，因此当成型出的泡罩出现问题时需要从以下几方面着手解决：

According to the forming of the bubble mask, the PVC film (hard piece) is heated through the mold and formed by the compressed air or vacuum to form the required shape and size of the bubble cover.

（１）      ＰＶＣ薄膜（硬片）是否为合格产品；

(1) whether PVC film is a qualified product;

（２）      加热装置的温度是否过高或过低；

(2) is the temperature of the heating device too high or too low?

（３）       加热装置的表面是否粘连ＰＶＣ；

(3) whether the surface of the heating device is adhesive PVC;

（４）       成型模具是否合格，成型孔洞是否光滑，气孔是否通畅；

(4) whether the mold is qualified, whether the molding hole is smooth, and whether the porosity is smooth.

（５）       成型模具的冷却系统是否工作正常、有效；

(5) whether the cooling system of the mold is working normally and effectively;

（６）       滚筒式负压成型的真空度、排气速率能否达到正常值，管路有无非正常损耗； 

(6) whether the vacuum and exhaust rate of the drum vacuum forming can reach the normal value, and there is no abnormal loss of the pipeline.

（７）      平板式正压成型的压缩空气是否洁净、干燥，压力、流量能否达到正常值，管路有无非正常损耗；

(7) if the compressed air of the plate positive pressure molding is clean and dry, can the pressure and flow reach the normal value, and there is no normal loss of the pipeline.

（８） 平板式正压成型模具是否平行夹紧ＰＶＣ带，有无漏气现象。

(8) flat plate positive pressure molding die is parallel clamping PVC belt, whether there is air leakage phenomenon.

 ２、热压封合

2, hot pressing sealing

在滚筒式铝塑泡罩包装的热压封合过程中，ＰＶＣ带与铝箔是由相互平行的滚筒状热封辊和网纹辊在一定温度和压力作用下作啮合式对滚来完成热压封合的。热封辊和网纹辊的接触为线性接触，所需要的压力相对较小。 

During the hot pressing sealing process of the drum type aluminum plastic blister package, the PVC belt and the aluminum foil are hot pressed by a parallel roller heat seal roller and the mesh roll under a certain temperature and pressure. The contact between heat seal roller and anilox roller is linear, and the pressure needed is relatively small. It

在平板式铝塑泡罩包装的热压封合过程中，ＰＶＣ带与铝箔是由相互平行的平板状热封板和网纹板在一定温度和压力作用下在同一平面内来完成热压封合的。热封板和网纹板的接触为面状接触，所需要的压力相对较大。

During the hot pressing sealing process of the plate type aluminum plastic bubble cover, the PVC belt and the aluminum foil are sealed in the same plane by the parallel flat plate heat sealing plate and the reticulated plate in the same plane under the action of certain temperature and pressure. The contact between heat seal plate and netted plate is surface contact, and the pressure needed is relatively large.

不论是滚筒式还是平板式热压封合，当出现热封网纹不清晰、网纹深浅不一、热合时ＰＶＣ带跑位造成硌泡等问题时需要从以下几方面着手解决：

No matter the cylinder type or the flat plate type hot pressing sealing, it is necessary to solve the following problems when the hot sealing mesh is not clear, the net pattern is different, and the PVC belt is caused by the hot sealing.

（１）      铝箔是否为合格产品，热合面是否涂有符合要求的热溶胶；

(1) whether the aluminum foil is qualified product and whether the heat sealing surface is coated with the required hot melt adhesive;

（２）      加热装置的温度是否过高或过低；

(2) is the temperature of the heating device too high or too low?

（３）      ＰＶＣ带或铝箔的运行是否有非正常的阻力；

(3) is there any abnormal resistance in the operation of PVC tape or aluminum foil?

（４）      热封模具是否合格，表面是否平整、光滑，ＰＶＣ带上成型出的泡罩能否顺利套入热封辊（板）的孔洞内；

(4) whether the heat seal die is qualified, the surface is smooth and smooth, and the bubble cover formed on the PVC belt can be successfully put into the hole of the heat seal roll (plate).

（５）      网纹辊（板）上的网纹是否纹路清晰、深浅一致；

(5) the reticulate pattern on the roller (plate) is clear and uniform.

（６）      热封模具的冷却系统是否工作正常、有效；

(6) whether the cooling system of the heat seal mould works normally and effectively;

（７）      热封所需的压力是否正常；

(7) whether the pressure required by the heat seal is normal.

（８）      热封辊（板）和网纹辊（板）是否平行。

(8) is the heat roller (plate) and the roller (plate) parallel?

3.有些技术先进的铝塑泡罩包装机装备有各种自动监控装置，能够起到各种保护作用，在发现下列问题时自动停止机器的运行： 

3. some advanced technology of aluminum plastic blister packaging machine equipped with various automatic monitoring devices, can play a variety of protective functions, in the discovery of the following problems automatically stop the operation of the machine:

（１） 安全防护罩打开；

(1) the safety cover is open;

（２） 压缩空气压力不足；

(2) the pressure of compressed air is insufficient;

（３） 加热温度不够；

(3) the heating temperature is not enough;

（４） ＰＶＣ薄膜或铝箔用完；

(4) the use of PVC film or aluminum foil;

（５） 包装的药品用完；

(5) the use of packaged drugs;

（６） 某些工位机械过载；

(6) the mechanical overload of some workplaces;

（７） 电路过载。

(7) circuit overload.

在下列问题没有解决之前，机器不能够启动运行：

The machine cannot start operation until the following problems are solved.

（1）安全防护罩未完全关闭；

(1) the safety cover was not completely closed;

（２） 压缩空气压力不足；

(2) the pressure of compressed air is insufficient;

（３） 加热温度不够；

(3) the heating temperature is not enough;

（４） 缺少ＰＶＣ或铝箔薄膜；

(4) lack of PVC or aluminum foil film;

（５） 过载或其它故障尚未排除；

(5) overloading or other failures have not been ruled out;

（６） 功能按键的设置有误，急停开关键未复位等。

(6) the function buttons are set up incorrectly, and the key is not reset.

除上面提到的这些问题以外，在铝塑包装机的实际使用中可能还会遇到其它各种问题，需要具体问题具体分析，仔细认真地查找问题的产生原因是排除并解决问题的关键。

In addition to the above mentioned problems, other problems may be encountered in the actual use of the aluminum plastic packaging machine. It needs specific analysis and careful search of the cause of the problem is the key to eliminating and solving the problem.