整体大于部分之和:高性能泡罩包装机 |
添加时间:2017/10/10 14:43:13 浏览次数: |
开发一个无所不包的项目并不总是管理大量机器工程控制软件任务的最佳方式,因为机器的设计需求因客户不同而有很大差异。根据Mediseal GmbH的研发经理Ulf Leineke所言,他们有一个更好的解决方案。凭借经过全面测试的软件模块库并以贝加莱为自动化合作伙伴,这家包装机械制造商能够以较低的成本和风险更灵活地为客户提供新的解决方案。 Developing an all encompassing project is not always the best way to manage a large number of machine engineering control software tasks, because the machine's design needs vary greatly from customer to customer. According to Ulf GmbH, Mediseal Leineke, R & D Manager, they have a better solution. With the software module test library after comprehensive automation and Yibeijialai partners, the packaging machinery manufacturers to lower cost and risk more flexibility for customers to provide new solutions. Mediseal GmbH生产的高性能泡罩包装机。封装的、可重复使用的硬件和软件模块最大限度地减少了在制药行业中经常发生客户定制化修改所带来的成本和工作量。 High performance blister packing machine produced by Mediseal GmbH. Packaged, reusable hardware and software modules minimize the cost and workload associated with customer customization changes in the pharmaceutical industry. “对我们在制药行业中的客户来说,产品质量和系统可靠性绝对是他们的首要考虑,”Mediseal公司研发经理Ulf Leineke解释道,“尽管如此,不断变化的需求仍然意味着每台机器有多达30%是需要修改或重新开发的。” "For our customers in the pharmaceutical industry, product quality and reliability of the system is their primary consideration," Ulf Research Manager Mediseal Leineke explained, "nevertheless, changing demand still means that each machine has as many as 30% is the need to modify or re development." Ulf Leineke认为,批量生产设备制造商经常采用的方法——单个软件项目包含多个机器系列以及它们的所有选项——将无法使像Mediseal这样的公司获得相同的收益。“考虑到我们需要处理大量定制化修改,因此一个无所不包的项目将会很快膨胀到不可收拾的地步。这也将导致我们在每个项目中都会承载一些无用模块,或者不得不分离出一部分主要的开发路线。”Ulf Leineke还认为客户验收会有问题:“我们在制药行业的客户希望获得最先进的方案和更新,但是他们并不希望在每次修改后都去对整个项目进行测试和验证。” Ulf Leineke believes that the single software project contains multiple machine series and all options -- they will not be able to make a company like Mediseal to get the same benefits for batch production of equipment manufacturers often use. "Given that we need to deal with a lot of customization changes, an all encompassing project will soon expand to unmanageable levels. This will also cause us to load some useless modules in each project, or have to separate out some of the main development routes." Ulf Leineke also believes that customer acceptance: "we will have problems in the pharmaceutical industry customers want access to the most advanced solutions and updates, but they do not want after every change to test and verify the whole project." 经过测试的软件模块库 Tested software module library Mediseal从软件模块库中选择明确定义的接口创建每一个新机器的主要部分。“由于这部分不会以任何方式被修改,因此只有新添加的组件及其相互依赖性才需要测试和验证。这为我们以及我们的客户节省了大量的时间和精力。”Ulf Leineke解释道。 Mediseal selects a clearly defined interface from the software module library to create a major part of each new machine. "Since this part is not modified in any way, it is only newly added components and their dependencies that need to be tested and validated. This saves us and our customers a lot of time and effort." Ulf Leineke explains. 自从五年前Mediseal改用贝加莱Automation Studio 3工程环境之后,他们更容易实现软件模块化。“将软件封装到可重用的模块中是一件非常简单的事情,”Ulf Leineke说道,“另外,项目还可用作ASCII文本,而不只是二进制文件。”Ulf Leineke认为这一点非常重要,因为它允许有效地使用源代码控制工具来管理各种软件模块。一旦一个版本经过测试并发布,它就可以被冻结并一遍又一遍地被重复使用。 Since Mediseal switched to the Automation Studio 3 project environment five years ago, they are easier to implement software modularity. "It's a simple thing to encapsulate software into reusable modules," says Ulf Leineke. "In addition, projects can be used as ASCII text, not just binary files."." Ulf Leineke sees this as important because it allows the efficient use of source control tools to manage various software modules. Once a version has been tested and released, it can be frozen and reused over and over again. 不被迫更换产品 Not forced to replace the product 正是由于这些明显的优势,Mediseal才成为了Automation Studio 3的早期使用者。“每当我们看到一项能够带来显著创新飞跃的新技术时,我们就会快速地采用它,使之变成我们以及我们客户的优势。我们希望我们的自动化合作伙伴能够采纳我们的反馈意见,并及时将任何问题告知我们——贝加莱在这一点上堪称模范。”Ulf Leineke解释道。重要的是他从来没有被迫更换产品,而是可以自由地选择最合适的时机。他欣喜地看到,他的开发团队仍然能够继续使用较老版本的Automation Studio,贝加莱则为此提供持续更新。“另一个巨大的优势是,我们几乎从来都没有发生过固件不兼容的问题,”Ulf Leineke说道,并指出当涉及到产品可用性时,Mediseal也大可放心,“即使是贝加莱历史最悠久的产品一般都仍然可用。”而且他应该知道,毕竟,在过去超过17年的时间里,Mediseal在其所有机器上都依赖贝加莱自动化技术。 It is because of these obvious advantages that Mediseal has become an early adopter of Automation Studio 3. "Whenever we see a new technology that can lead to significant innovation leaps, we will quickly adopt it to make it an advantage for us as well as for our customers. We expect our automation partners to adopt our feedback and inform us of any issues in time - Begala's exemplary role at this point." Ulf Leineke explains. The important thing is that he has never been forced to change his product, but he has the freedom to choose the right time. He is pleased to see that his development team can still continue to use older versions of Automation Studio, Beijialaize provide continuously updated. Another huge advantage is that we almost never had firmware incompatibilities, "Ulf Leineke said, and pointed out that when it comes to product availability, Mediseal also can be assured," even though Begala is the oldest of the products are generally still available." And he should know, after all, that in the past more than 17 years, Mediseal has relied on Begala automation technology on all its machines. 开放的解决方案,开放的伙伴关系 Open solution, open partnership Mediseal当初改用贝加莱技术是为了实施基于分布式驱动技术和柔性运动控制的创新机器架构。“即使在当时,贝加莱就已经拥有集成伺服技术的控制方案,这使我们在改变凸轮曲线的同时能够将PLC和运动功能统一到一个系统中,”Ulf Leineke回忆道,“这些因素加上方案的开放性以及贝加莱对我们要求的及时响应是我们决定与贝加莱结成自动化合作伙伴的基础。” Mediseal had to use bampr technology to implement distributed drive technology and flexible motion control machine architecture based on innovation. "Even at the time, Begala already has a control scheme of integrated servo technology, which makes us at the same time change of cam curve can be PLC and motor function to a unified system," Ulf Leineke recalled, "these factors plus program is open and we ask Levin Bega timely response is based we decided to form a partnership with Begala automation." 这拉开了一系列机器创新开发的序幕,CP600就是很好的证明。它是Mediseal首款配备数字伺服驱动器的泡罩包装机,每分钟可以包装600个泡罩,是市场上运行速度最快的泡罩包装机之一。 This opened a series of machine innovation development prelude, CP600 is very good proof. It is Mediseal's first digital servo drive blister packaging machine, can wrap 600 bubble per minute, is one of the fastest running blister packaging machine in the market. CP600泡罩包装机的操作员控制台是基于分布式Automation Panel,贝加莱根据Mediseal的设计需求对其进行了改动,从而使它可以被直接安装在控制台上。 The operator console of the CP600 blister packaging machine is based on the distributed Automation Panel, and Begala has modified it according to the design requirements of the Mediseal so that it can be installed directly on the console. CP600配备了POWERLINK和贝加莱伺服技术,每分钟可以包装600个泡罩。 CP600 is equipped with POWERLINK and Begala servo technology, can wrap 600 bubble cap every minute. P600完全满足最严格的质量要求,任何一个有缺陷的泡罩都会被机器检测到。使用贝加莱技术可以轻松地集成外部检测设备如摄像头。 P600 fully meets the most stringent quality requirements, and any defective blister will be detected by the machine. Using bampr technology can easily integrate external testing equipment such as camera. 与其他公司相比,Mediseal在数字伺服技术应用方面拥有更加丰富的经验。因此,其用户可以从极高的灵活性和生产效率 Compared with other companies, Mediseal has more experience in the application of digital servo technology. As a result, its users can range from extremely high flexibility and productivity |
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