印度IMA PG公司为装盒、旋转式真空成型、旋转封口、平面封口、管状填充，以及生产线最终包装等机器应用提供完整的包装解决方案。

India IMA PG provides complete packaging solutions for machine applications such as carton, rotary vacuum molding, rotary sealing, plane sealing, tubular filling, and production line final packaging.

科尔摩根以无与伦比的创新和激情，致力于推动印度机器制造的发展。从未止步于过去的成功，科尔摩根通过持续不断地改进，以确保其产品和解决方案的可靠性和质量。随着各种技术创新产品的推出，科尔摩根大大加强了其在包装和金属成型领域的实力。

With unparalleled innovation and passion, Kerr Morgan is committed to promoting the development of machine manufacturing in India. Never stop the success of the past, and Cole, Morgan, through continuous improvement, to ensure the reliability and quality of its products and solutions. With the introduction of various technological innovation products, Cole and Morgan have greatly strengthened their strength in the field of packaging and metal forming.

为了不断追求卓越，科尔摩根为印度IMA PG公司的PG Express机器提供了整套的自动化解决方案。两年前科尔摩根开始与IMA PG合作 ，并为其提供自动化解决方案，包括运动控制器、人机界面、伺服驱动器、伺服电机、输入/输出模块等产品。凭借世界一流的运动技术、行业领先的质量，及其在连接、集成标准和定制产品方面精湛的专业知识，科尔摩根为OEM机器制造商创造竞争优势助其走向成功。

In order to pursue excellence, Kerr Morgan provided a complete set of automated solutions for the PG Express machine in India IMA PG. Two years ago, Cole and Morgan began working with IMA PG to provide automatic solutions, including motion controller, human-machine interface, servo driver, servo motor, input / output module and other products. With world-class technology and leading quality and its excellent expertise in connection, integration of standards and customized products, Kerr Morgan creates competitive advantages for OEM machine manufacturers to help them achieve success.

PG Express的背景

The background of PG Express

PG Express是一种用于形成泡罩的泡罩包装机，泡罩用于药片包装 （有10片、4片、5片、1片等）。IMA PG在三到四年前就生产了该类机器，但PG Express是科尔摩根首次为其提供整套自动化解决方案，是一种用于分度 、送料和冲压泡罩的三轴机器 。该机器主要的操作流程包括泡罩成型、装药片、封泡罩，最后是切割泡罩。科尔摩根已通过卓越的系统性能提高了该机器的速度，实现每分钟生产高达450个泡罩。

PG Express is a bubble cover machine for forming a bubble cover. The bubble cover is used in the packaging of tablets (10, 4, 5, 1, etc.). IMA PG produced this kind of machine between three and four years ago, but PG Express is the first automatic solution for Kerr Morgan to provide the three axis machine for indexing, feeding and stamping bubble cap. The main operation process of the machine includes the bubble cover molding, the charge tablet, the bubble cover, and finally the cutting bubble cover. Cole Morgan has improved the speed of the machine through excellent system performance to achieve up to 450 bubble masks per minute.

然而，OEM机器制造商又提出了温度控制方面的新挑战 ，由于封口依赖于有效的温度控制，因此这一点至关重要 。如果温度控制不当，最终会影响泡罩的质量，以致无法在市场中出售。

However, the OEM machine manufacturer has also proposed a new challenge in temperature control, which is essential because the seal depends on effective temperature control. If the temperature is not properly controlled, the quality of the bubble cover will eventually be affected so that it can not be sold in the market.

为了让机器对用户更友好， OEM机器制造商可使用科尔摩根独有的管状图（Pipe NetworkTM）编程环境来开发简洁高效的软件。

In order for machines to be more user friendly, OEM machine manufacturers can use Cole and Morgan's unique Pipe NetworkTM programming environment to develop simple and efficient software.

自始至终的可靠性

Reliability from beginning to end

当OEM机器制造商咨询该问题时，科尔摩根很快作出了反应，还安装了一个用于控制温度的内置功能，其速度快于外部控制器速度约15倍。这不仅节省了安装额外PID控制器的成本，更重要的是，有效地提升了性能并减少了浪费。

When OEM machine manufacturer consulted the problem, Kerr Morgan responded quickly, and installed a built-in function for controlling temperature, which was faster than the external controller speed about 15 times. This not only saves the cost of installing additional PID controllers, but more importantly, effectively improves performance and reduces waste.

该程序通过AKD PDMM控制器进行控制。这是一款集成了PLC功能的基于驱动器的运动控制器，同时也是专为包装机设计的紧凑型产品。AKD PDMM将高性能PLC和运动控制集成到技术领先的机器中。该集成式运动控制器可在250微秒的周期时间内同步8个轴，并且支持从简单的点到点定位，到直线和圆弧插补的各种运动控制功能。PDMM可为整个包装机提供PLC逻辑、温度控制、运动控制、人机界面控制和驱动控制。

The program is controlled by the AKD PDMM controller. This is a drive based motion controller integrated with the PLC function, and it is also a compact product designed for the packaging machine. AKD PDMM integrates high performance PLC and motion control into a technology leading machine. The integrated motion controller can synchronize 8 axes in the period of 250 microseconds, and support all kinds of motion control functions from simple point to point positioning to straight line and circular arc interpolation. PDMM can provide PLC logic, temperature control, motion control, man-machine interface control and drive control for the whole packaging machine.

为了让编程拥有最大的灵活性和自由度，科尔摩根自动化组件（Kollmorgen AutomationSuiteTM）将PLC逻辑、HMI编程、运动控制和驱动控制集成在一起，编程语言符合IEC61131-3标准中。

In order for programming to have the maximum flexibility and freedom, Kollmorgen AutomationSuiteTM integrates PLC logic, HMI programming, motion control and drive control. The programming language is in line with the IEC61131-3 standard. Kerr Morgan.

为了让机器对用户更友好，OEM机器制造商可使用科尔摩根独有的管状图（Pipe NetworkTM）编程环境来开发简洁高效的软件。用户可在短短10天内完成竞争对手的同类产品需45天才能完成的软件开发，从而节省了宝贵的时间和成本。通过管状图，用户只需确定软件中相应的运动模块就能省去机器中的机械部件（如齿轮及凸轮）。这一编程环境极为实用、易于操作、便于排查问题 。用户只需拖拽图标形成方案 ，并最终根据要求连接到机器中即可。所有必要的互连均可在程序中自动完成。对程序员和终端用户而言，最大的好处就是只需对计划进行清晰而直观的理解就能轻松完成编程并排除故障。

In order for machines to be more user friendly, OEM machine manufacturers can use Cole and Morgan's unique Pipe NetworkTM programming environment to develop simple and efficient software. In 10 days, the user can complete the software development of the competitor's similar products in 45 days, thus saving precious time and cost. Through the tube chart, the user only needs to determine the corresponding motion module in the software to save the mechanical parts (such as gear and CAM) in the machine. This programming environment is very practical, easy to operate, easy to check the problem. The user only needs to drag and drag the icon to form a scheme, and eventually it can be connected to the machine according to the requirements. All necessary interconnections can be automatically completed in the program. For programmers and end users, the greatest benefit is that programming and troubleshooting can be easily accomplished by a clear and intuitive understanding of the plan.